New Canoe Build

August 27, 2017 § Leave a comment

Now that the weather is growing cooler, it’s a perfect time to start a new build!

Much of the weekend was spent on prep work — setting up the forms, ripping strips, and fashioning the internal stems.

After an embarrassing mishap with the router last year (the finger has recovered), I decided to invest in some safety hardware to keep my digits away from spinning metal. To that end, I purchased some board buddies to keep the boards down and tight against the fence, and my fingers clear.

I have to tell you, they worked like a charm and I was able to make quick work of (hopefully) enough boards for the canoe. As well, because there is so much variability within the same board, I made sure to keep adjacent strips together.


For the internal stems, I used some left-over cedar strips from another build. I floated them in the bathtub in hot water for several hours to make the strips more pliable (I really have to rig up a steaming device).

Next steps: beveling the stems and starting the build!

Inner Stem Mohawk

January 10, 2013 § Leave a comment

I know that I said that I wouldn’t overdo the posts this time around, but forming the inner stem is always a momentous occasion. Your forms are in place and you’re finally building.

The last few times, I was able to use three standard 1/4″ strips to make the inner stem. This time, I was rewarded by the sound of cracking wood as I bent the strips over the form. Deciding that I didn’t want to hear that sound again, I planed four strips a little thinner and then (as last time) soaked them in the tub in hot water for over an hour.

This time, the strips bent well and the end result was a beautiful inner stem mohawk shown below.

inner stem

By the way, I use Gorilla Glue for this part. It reacts nicely with the damp wood and gives a good bond.

Building the internal stem

January 21, 2011 § Leave a comment

Internal stems are what the strips are attached to at the bow and stern. They can be made out of a solid piece of wood, but it’s easier to laminate several strips. These strips are bent around the bow and stern forms. When you’re stripping the canoe, the stem gives you a good surface to glue the strips to at the ends. Internal stems are also important in terms of strength and helps the canoe better handle impact.

Because the internal stem is hidden within the boat, its appearance is less important than that of  the external stem. As a result, I’ve decided to experiment.

I had some strips of white cedar left from the previous build. The stock is perfect for the internal stem in that its soft and bends easily. I’ve also used pine in the past. I don’t have a steam box and don’t really feel like building one. That said, I know that cedar typically responds well to the heat gun. It’s still a little nerve-wracking to wrap the cedar around the bend of the form, expecting at any moment to hear the tell-tale crack of wood that has been overstressed.

For the first internal stem, I stack 3 knot-free strips of 1/4 inch white cedar. Instead of doing one strip at a time, I apply glue between all of the strips at once and apply heat. I gradually tighten the strips against the form, heating all the while.  Just as I tighten the final clamp, I hear the wood splintering. When I investigate, there are a series of small splits in the wood on the edge where material. Because the edges will be planed off anyway, I decide to leave it.

For the second stem, I soak 3 cedar strips in water overnight. The theory is that since it’s the dead of winter, the first strips have dried out somewhat. Soaking them will hopefully allow them to absorb moisture and make them easier to bend, particularly with the addition of heat. I apply glue (Gorilla Glue, in this case) to the strips and stack them. I clamp the stack to the end form as follows…

canoe building: bending the internal stem

…and add more clamps and pressure as I work around the curve. No splintering. In fact, the wood is bending smoothly and easily.

The final result looks pretty good.

canoe building: bending the internal stem

Note that I’ve taped the form. This is to prevent the stem from sticking to the form. Before I begin stripping (the canoe), I’ll tape the edges of the station forms as well.

I’ll let the stems dry before planing the edges and mounting the end forms to the strongback.

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